I. Strict Quality Standards: Digital Tolerance Control of 41.48mm
On-site measurement: The thickness of the finished insulated glass was measured using a high-precision digital caliper, with a measured value of 41.48mm.
Technical Highlights:
Strict Error Control: Ensuring that the lamination thickness tolerance of each batch of products is superior to national standards, solving the common "cannot fit, not sealed" problem in curtain wall installation.
Data Delivery: Every parameter in the production process (original glass thickness, aluminum strip spacing, sealing depth) is traceable, enabling quality traceability.
II. Advanced Production Equipment: Fully Automatic Vertical Insulated Glass Production Line
Equipment Features: Adopting a large vertical structure, integrating automatic cleaning, drying, aluminum frame positioning, automatic lamination, and pressing and forming.
Technical Highlights:
Anti-scratch Process: The vertical transmission method greatly reduces the contact friction between the glass surface and the machinery, ensuring that the coating surface of special glass such as Low-E is not damaged.
Online Inspection: Equipped with a multi-stage light curtain inspection station, operators can screen for bubbles and impurities in real time under strong light, and unqualified products are intercepted before pressing.
III. Standardized Loading and Unloading: Pneumatic Assisted Vacuum Suction Cup System
Operation Scenario: For large-sized glass weighing hundreds of kilograms, a pneumatic robotic arm with 6 suction cups is used for transfer.
Technical Highlights:
Physical Protection: The suction cups are equipped with special white protective cloth covers to completely eliminate the possibility of the suction cups leaving difficult-to-clean adhesive marks or physical indentations on the glass surface.
Safety and Efficiency: Air pressure balancing technology enables single-person, stable turning and stacking of large-sized glass, improving transfer efficiency while eliminating the risk of edge chipping caused by manual handling.
